Carr Manufacturing is proud to be a woman-owned custom wire harness assembly manufacturer and one of the leading cable harness companies. We provide fully customized wire harness manufacturing for all applications.
Carr Manufacturing Offers Custom Wire Harness Assembly
Carr Manufacturing has specialized in flexible custom wire harness assembly for nearly a decade. We prioritize flexibility and collaboration, working with your existing design team and concepts to ensure full input at every stage of the process.
Carr has a custom wire harness assembly process to facilitate a wide range of applications. We have experience with standard harness boards, intricate robotics, and even rugged military applications.
Applications for Custom Wire Harness Assembly
While Carr Manufacturing can accommodate any custom wire harness assembly design requirements, there are certain business sectors that rely more heavily on our services. We currently serve customers in the following critical industries:
Military and Aerospace
Vehicles require specialty cables and wiring that can withstand extreme temperatures, altitudes, and environments. These extra-rugged assemblies are found in aircraft, missiles, spacecraft, military vehicles, and more.
Agriculture
Most heavy farm equipment uses wiring harnesses, including tractors, cultivators, sorters, and balers. We use UV- and chemical-resistant cables with durable fastenings to protect agricultural harnesses from the impact of heavy use and exposure to outdoor elements, ensuring that harnesses work at full capacity all season.
Robotics
Custom wire harness assembly for robotics often presents complex design and manufacturing challenges. The assemblies are often small and intricate but must still be durable and flexible enough to accommodate the robot’s full, repeated range of motion. At Carr Manufacturing, we possess the precision equipment and experience necessary to create even the most complex wire harnesses.
Oil and Gas
It would be difficult to create an exhaustive list of harness applications in the oil and gas industry: derricks, wells, platforms, and telemetry systems all rely on such assemblies in multiple ways. For these intense applications, we prioritize durability, corrosion resistance, easy installation, and maintenance in our designs.
Telecommunications
The telecommunications industry commissions some of the most rugged wire harnesses available. These applications require custom wire harness assembly that can withstand high loads of data and electricity while standing up to environmental wear. To prevent outages, Carr’s temperature-resistant wiring is encased in NEMA 6P and IP67-rated housing, which provides sturdy protection from dust and moisture.
Transportation
The transportation industry relies on wire harness assemblies to power a wide range of vehicles, from cars and trucks to airplanes and trains. Our wire harnesses are designed to withstand high vibrations, extreme temperatures, and harsh weather conditions, making them the ideal choice for reliable and long-lasting performance in these demanding environments. Our customized designs allow for efficient routing of wires within the vehicle or aircraft, maximizing space and reducing potential damage.
Automotive
Automotive applications present unique challenges, often encompassing miles of wiring that must be installed properly to prevent electrical failures. For this reason, all vehicles, whether consumer, commercial, or industrial, require expert custom wire harness assembly manufacturing.
Medical
The medical industry presents multiple custom wire harness assembly challenges, especially since malfunctions can cause patient injury or even death. Harnesses for electro-medical equipment, irradiation apparatus, and in-vitro diagnostic equipment must be designed for high signal integrity with an emphasis on reliability. Many of the medical harnesses we manufacture use Teflon or silicone for durability and feature specialty safety jacks, bio-sensitive components, and disposable elements.
OEM Manufacturing
Wiring harnesses facilitate many manufacturing processes, including robotic assembly methods and yield enhancement equipment. Specialized harnesses in this industry can protect product quality while also increasing operational efficiency.
Flexible Design Processes at CMC
Our design process can be tailor-fit according to a client’s working model:
- We can work with your designers to ensure manufacturability.
- In case you don’t have any design details or sketches, we can use a sample product like an existing wire harness to manufacture a product with matching capabilities.
- We follow a transparent customization process that helps us design and manufacture custom wire harness assembly that exceed client expectations.
We follow a transparent customization process that helps us design and manufacture custom cable assemblies that exceed client expectations:
Carr Manufacturing Company–Your Top Choice Among Cable Harness Companies!
Partner with us! A leader among cable harness companies and discover how our innovative solutions can elevate your project. At Carr Manufacturing, we combine cutting-edge technology with unparalleled craftsmanship to deliver custom wire harnesses that meet your exact needs. Contact us today to learn more about our services and see why we’re the go-to choice for businesses across various industries. Let’s build something exceptional together!
